The two long nipples have one end sawn off or may be cut from a longer piece of pipe. The small scale hobbyist smith coal forge, with upgrades soon to come. E-mail any questions or comments to blacksmithing4beginners@gmail.com and I will try to cover any topics you might be interested in knowing more about. ... forge, vise and hammer. Dimensions and drawings of my latest semi-portable coal forge and steel sidedraft hood. I used 2″ black pipe fittings (which Lowes nor Home Depot in my city carry), so I ordered them all off of Amazon. I know that the brake drum is a bit to large for an optimas forge! A counter weighted ash dump is fabricated and hinged from the 3" pipe. NOTE: A grate should be made to reduce the amount of coal that falls into the tuyeer. Bellows or blower -- a means for forcing air into the tuyere 3. Another kind of common backyard forge is made from a brake drum. You will need to decide what kind of fuel you will be using, with what type of forge you want to use. July 30, 2015. My first 3 forges were versions of a brake drum coal forge. Firepot or hearth -- a place where the burning fuel can be contained over or against the tuyere opening. They are connected by an old automobile brake drum (labeled fire pot). I spent many happy hours in my youth turning out dozens of leaf blade throwers hammered out of hydraulic lifters with a f… For any projects of decent size you should have a coal depth of roughly 7." The forge is what you’ll use to heat the metal that you’re working. This is a g… . I have a brake drum forge — albeit a different setup than the one shown in the video above — it is portable, large, and just plain easy and cheap to build. I just buy everything off Amazon because I don’t feel like putting over to some little plumbing store to not be able to locate the actual part among all the other crap laying around. Used coal forges are also readily available. Remember to include your name, age, and state, so I can attribute the question to you. In Dave’s video, he’s made a base out of an old antenna mast. The main objection against a brake drum forge is the lack of a table around it and the depth of the drum. I have several propane forges — none of which I really use now, unless I absolutely have to. Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. I got the brake drum from my dads work. Schedule 40 pipe is standard but 80 or 120 will last longer IF you can get them. Anyone else with a ghetto hair-dryer setup understand me on this one? The most important thing is your air supply. 3.8k. We have rounded up 8 effective and efficient homemade forge plans for you to work around metal freely and easily. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. It has a 3" (7.6cm) center hole and 5" (12.7cm) bolt circle. This trap door remains closed while the forge is going and you open it up to clean out all the fallen soot and coal. A coal forge is essentially a large metal or clay pit that holds burning fuel and provides an air source to maintain extreme temperatures. A smoke shelf with a length from back wall of inside of hood to the front edge of the shelf is 4 inches long. They are attached by flattening the end of the tube, drilling or punching a 3/8" hole and bolting on with the bolts holding the flange to the brake drum "pot". The smoke shelf is 8 inches above the top of the smoke entrance. As you can see I cut the hole in the front. I’m out of time for tonight, but I’ll put up another post to add to this when I get a chance to write another. There are a lot of brake drum forges kicking around out there. You then want to connect the pipes together. This is over half the width of most drums. Working with metal is incomplete without having a blacksmith forge to make the metal submit to your will! Over thousands of years of forging, these devices have evolved in one form or another as the essential features of this type of forge: 1. 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. It just works — that’s all there is to it. Here is a step by step version of what I did to achieve a brake drum/55 gallon barrel drum combination that I have ZERO interest in upgrading from. During this reenactment, I saw a traditional blacksmith working with a coal forge, hand-crank blower, and anvil. Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. Fire brick,coal,fan and knowledge are needed to build this device that dates back to egyptians. It looks great and he just started using it and tells us about it: It is 100% homemade. Fittings also vary according to your budget (new or scrounged). About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. I have a brake-drum forge and I use fancy hardwood lump charcoal gotten from walmart for about a dollar a pound. One or two pieces of 1/2" (13mm) steel or stainless steel bar will sufice. The little 1/30th HP shaded pole motor on the blower above can be controlled by a room lighting control. Centaur Forge carries a wide selection. They start at around $500. The blower shown is a little 120 CFM model I use on gas forges. Make sure you keep the piece within the coals; keep bits of charcoal below and above it, try to plug any holes. Buy Cheap Tool Steel Online, Part II. These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. Firepots can be installed into masonry or steel forges, and many models are suitable for farrier work. Brake Drum (size as you feel appropriate) from local wrecking yard or neighbors unattended vehicle 2. Then every student has a forge to take home. For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). The brake drum was sourced from a local salvage yard for ten bucks. Jan 22, 2018 - Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. Another kind of common backyard forge is made from a brake drum. For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). 10" to 16" (25 to 40cm) will work. Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. 013 It's all screwed up. Materials needed... 1. Full size forges are usualy about 30" by 40" (750 x … The overall height of this forge is 53". Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. The forge was created using a brake drum, scrap tubing, some chicken wire and a small regulator that we happened to have on hand. The small scale hobbyist smith coal forge, with upgrades soon to come. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. It is 17 inches deep with a smoke entrance 16 inches tall and 11-1/2 inch wide. That’s great because it works and it is made from some stuff that he had laying around. Photo by Ryan Ridgway. You're not concerning yourself with air-tightness and heat containment. They also have tutorials on making your own charcoal (lot of work), but I had good success with Cowboy Charcoal from Walmart when I couldn't get the real deal. The seed for Fiery Furnace Forge was sown in 2004. Brake drum forges vary with the diameter of the brake drum. We built our blacksmith forge out of a brake drum, 2… The 3" piece is cut about 1/2" beyond the threads and the 2" x 6" has the threads cut off OR left on depending on the blower type. I’ve heard for some reason or other that the floor flange fitting (that will bolt up to the bottom of your firepot) is hard to find, even at plumbing suppliers. Blacksmith’s Coal Firepot. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. They are good for an entry level forge as you can build one without a lot of tools for relatively cheap and with parts you can mostly get off the shelf at a big box hardware store. Fashion a metal pan or fire pit liner to fit over the walls of the brick box you have laid up. Technicaly the center of the forge and firepot is only about a foot square or less. Required fields are marked *, You may use these HTML tags and attributes:
. A brake drum forge is only suited to the production of amall things because of the limitations that are inherent in it - the biggest limitation is the diameter versus the depth. Buy Cheap Tool Steel Online, Part II. Coal Forge Plans I'm starting with coal forges because they're simpler to make. Although most people prefer the dump type many commercial forges came with a sliding door. If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. Brake drum forges vary with the diameter of the brake drum. Lokomo anvil in use In art. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. A good medium-weight cross-peen hammer will make the sparks fly. Anvilfire’s “Guru” drawing and shop notes on a brake drum forge, A rather detailed case against the brake drum forge — although I digress, Part 1 of David Burress’s video series on building a brake drum forge, Part 2 of the aforementioned video series, Your email address will not be published. Forging Tools Blacksmithing Knives Forging Metal Metal Bending Tools Metal Working Tools Metal Tools Homemade Forge Homemade Tools Diy Tools. It just works — that’s all there is to it. If you were to wrap the outside in kaowool insulation, fill it up with oodles of charcoal, and hit it with a really good blower, then sure you could melt it. The blower from this forge was used to build a new forge that was poorly designed and too small. Here is the basics for Patricks new Forging area. What i mean is that the brake drum is bolted to … B4B. Fittings will be a 2" heavy steam flange (about 5/8" thick), a 2" close nipple, a 2" x 6" long nipple, a 2 x 2 x 3" reducing T, Fabricated Firepot is one of … Homemade coal-fired forge constructed from a surplus brake drum, steel channel, and square tubing. A source of moving air, such as a fan or bellows, introduces additional air into the fire through t… These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. A steel barrel can provide both the stand for the forge and the steel table top to hold the brake drum fire box, and the coal. Basic Brake Drum Forge for Under $40. There are many options. If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. Pictures of back yard forges that people have made for blacksmithing. This vertical pipe goes into the container where the coal is kept (labeled forge)t. In the case of this forge the container is the cowl of a lawn mower. ... is to put foot switch on fan motor to shut it off when I step away from forge so fire will die back some and reduce coal consumption, just … I promised you a breakdown of the fittings I used. 012 2 inch plumbing parts to form tuyere. You will also need to cut a hole in Hello, I was given a brake drum yesterday in exchange for a box of cookies . But think I haft to go with it for the time being. Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. The small scale hobbyist smith coal forge, with upgrades soon to come. The brake drum … The firepot should be about 4-5 inches deep and can be made from an old brake drum. The hood is made of 14 and 16 gauges sheet metal and 3/16" x 2" x 2" angle iron, and of 1/8" x 1" inch flat stock and a 12" inch square piece of 1/8th inch plate. The drum brake is on top and the trap door is on the bottom. They make a pretty decent firepot but are not nearly as heavy as commercial firepots therefore will not last as long. With my brake-drum forge, it seems like I almost have to leave the hair dryer blower on Low speed at all times. During operation, fuel is placed in or on the hearth and ignited. A functioning used coal forge will start at $400. A coal forge takes longer to bring up to a working temperature compared to gas. What is different about mine, though, is how it is mounted. Brake drums are typically a cast iron rim with a pressed or formed in steel center of 1/8" plate. Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. My main question is that if u look at the hole in the brake drum we need to put a bottom there so the coal have something to sit on. See you guys again soon! Saved by Will Kalif. Blowers with a lot of pressure and CFM such as those from vacuum cleaners or leaf blowers will need an air control. Alot of folks are asking about brake drum forges, so i'm collecting the repeated answers here mastly in the form of photos of how to do it A basic coal forge is made up of a few basic parts, A fire pot, Which is made of stronger metal and is where the burning coal goes, in a brajke drum forge, this is the job the break drum does. Current cost runs about $18 US. The brake drum of a car or truck is too small to make a forge hearth. Read more. As a blacksmith, burning coal or coke is a necessity for forging and welding. Brake Drum Forge Plans A hair dryer, furnace blower, or any type of squirrel cage fan will work. Choosing blacksmith forge parts from Centaur Forge will help you on your way to becoming more experienced. The firepot should be about 4-5 inches deep and can be made from an old brake drum. Anything from a brake drum forge made yourself (if you have some welding experience and tools) to a factory-direct one from Centaur Forge, to building your own by hand will do. If I don't leave it on, that coal/coke fire goes out FAST though. You can also take hours welding together a hood, creating a … I was just thinking to myself that I should include some links to this post to some other really useful articles about building a brake drum forge. The last, and best was set in a steel table top. Having your own DIY forge at home, you can have this liberty of treating the metal in any shape you want and make beautiful things out of it! Brake Drum Forge. Brake Drum Forge. It consists of a firepot, to hold the fire, a work surface, and a blower. So, I’ve used several types of forges over the years. In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. Bottom blast coal forge A forge typically uses bituminous coal, industrial coke or charcoal as the fuel to heat metal. To make an appointment to pick up orders call Tim Delsman 541-519-7755 or email Tim at mustangr@oregontrail.net Location of coal 2950 Church St. in Baker City, Oregon 97814. Keep in mind that most of these won’t mention anything about setting the brake drum down in a 55 gallon drum, but there is some good information that is worth reading. The legs on the above drawing should be spread out more for stability. See more ideas about Brake drum forge, Forging, Blacksmithing. Brake drums are typically a cast iron rim with a pressed … I build a nice forge out of square tube and 1/4″ plate, but have barely used it. July 30, 2015. Brake Drum Coal Forge A typical smithy in Finland. I’m not bitter, I promise. If you get fancy and fabricate a clinker breaker type gate a grate is not required. We are going to make sure that we get a rise up so coal manegment will be easier! Why is that? I have a brake rotor attached to my piping which sits in the buttom of the drum. You'll want to build an ash gate and clinker braker. ... My first forge was built out of an old brake drum and my blower was a hair dryer… very high tech. Brake rotor forge build.... All pretty simple, ... 011 Bung and drum. Fuel. Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through ( there is a lip on the brake drum). Leave a comment Continue Reading Brake Drum Forges. A sliding door held on by a single screw pivot point also works and is easier to fabricate. 21 thoughts on “ Building A Coal Forge ” xorpunk says: August 11, 2012 at 6:26 am forging is an art.. good luck making anything even with a proper setup. B4B. See My first forge. A good forge hearth requires much more room to support the coal and coke that is placed in and around the fire. However, during the day a smith may burn as much as a bushel of coal. The small scale hobbyist smith coal forge, with upgrades soon to come. The most difficult thing here is to connect the pipes together and connect the pipe to the drum brake. Floor flange (size to fit brake drum) 3. Welded blacksmithing coal firepot is use to forge the hammers, punches, tongs and other metal working operations. Good Deals, Tool Steel. Its a ford f350 brake drum attached to a cast iron pan with a few holes drilled for airflow from a hairdrier connected to a light dimmer for variable speed. With the help of hand crank blower you can perform your desired operation mentioned here. You will leave the trap door closed when your forge is lit up, and you can open it when you are done, to clean out all the fallen soot and coal. Your email address will not be published. Basically, you want the brake drum at the top, with the trap door at the bottom. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. T … This is all that is needed for a very small forge like a brake drum forge. June 7, 2013; Jim vonMosch; Opinion; brake drum, Coal, forge; What About Brake Drum Forges? Now you can do the math on what you’ll be out (money-wise) on getting a brake drum forge set up. Brake drum forge + 400 = forge welding? ... was attending a reenactment in Conyers, Georgia. Good Deals, Tool Steel. Brake Drum Forge. You can make one from an old brake drum or scrap plate metal. Images replaced September 1, 2018 from original 110 photos, restored and color corrected. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. 10" to 16" (25 to 40cm) will work. It consists of a firepot, to hold the fire, a work surface, and a blower. Then every student has a forge to take home. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. Brake Drum Forge Make a forge out of a brake drum easy, cheap, and works like a champ Metal Projects Welding Projects Metal Crafts Brake Drum Forge Diy Forge Coal Forge Welding Shop Blacksmith Forge Homemade Tools The drum I have left over from the JYH is 12" (30cm) diameter (inside) and about 6" (15cm) deep. Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through (there is a lip on the brake drum).